Complete Guide to Manufacturing Inventory Management

Royce Calvin

December 27, 2021

inventory management

Effective inventory management is necessary for any business selling physical goods. It helps avoid overstocking and understocking, and therefore optimize costs, reduces delays in deliveries, and improves customer satisfaction.

For product-making businesses, proper inventory management is even more important, because the costs associated with overstocking are even higher. That’s because you bought raw materials and spent resources on crafting a product that doesn’t give a return.

Understocking is equally complex for manufacturers, as you can’t simply ask your customers to wait days or weeks for their deliveries. In today’s world, everybody expects same-day or next-day delivery.

Manufacturing ERP software plays a crucial role in successfully managing inventory from raw materials to finished goods. Learning how to use such technology and successfully implementing it into your business will ensure you won’t have to face any of the issues described above.

What is inventory management?

Manufacturing inventory management is the process of tracking the stock of goods throughout the different stages of production, reducing costs, and streamlining operations. Inventory includes everything related to the manufacturing of your product: raw material, tools, and the finished product itself. Effective inventory management also includes work-in-progress products. This means that you are aware of how many items are in the process of becoming finished products and at what exact stage of the process they are, at any given moment.

The benefits of effective inventory management

  • Improving your sales orders fulfillment
  • Optimizing your resources (e.g. raw material, storing space, expenses, machinery, employees)
  • Avoiding waste
  • Saving time and money
manufacturing business
Photo by ThisisEngineering RAEng on Unsplash

Types of inventory management

There are three main types of inventory management strategies: just-in-time inventory, perpetual inventory, and ABS inventory. Let’s discuss each type.

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1. Just-in-time inventory

Just-in-time inventory is ideal for those manufacturing businesses that make goods only when an order comes in. In this strategy, you always have just a few goods or raw materials in stock and you order more only when there’s a need. Costs, resources, and waste are reduced to a minimum.

2. Perpetual inventory

Perpetual inventory means updating your inventory constantly, at any order placed, at any stock moved, and at any new order for raw materials. It can be very overwhelming and time-consuming, but today’s digital tools like smart MRP software can automate a big part of this process.

3. ABC inventory

ABV inventory management categorizes your products, based on what sells and what doesn’t. This way you have higher availability for your best-seller products, and lower availability for those that sell less often. When you forecast that a certain product will sell out, your best bet is to make sure it doesn’t go out of stock.

Conclusion

Knowing exactly what inventory management is and how it can help you streamline operations is essential for any business, but even more so for manufacturing business. Using the right strategy, implementing software, and keeping track of operations are all fireproof ways to improve your productivity rate.

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Author
Royce Calvin
Royce is a seasoned expert in Internet marketing, online business strategy, and web design, with over two decades of hands-on experience creating, managing, and optimizing websites that generate real results. As a long-time freelancer and digital entrepreneur, he has helped countless businesses grow their online presence, drive traffic, and turn websites into income-generating assets. His deep knowledge spans SEO, content marketing, affiliate programs, monetization tactics, and user-centered design. When he's not exploring the latest trends in digital marketing, you’ll likely find him refining a client’s site—or enjoying his signature cup of Starbucks coffee.

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